gravure printing cylinder specification

Building on earlier printing methods, modern gravure began in the late 19th century, and became widespread in the early 20th century. Max. Advantage : We have over more than ten years experience to produce cylinders and the professional design teams to serve customers. Q. Dear Sir/ Ma'am, We are rotogravure cylinder manufacturer from India. The ink is transferred to a substrate (paper, plastic, film, and more) using a rotary press.Rotogravure, or gravure, is an old process. We have observed very frequent issue of white cylinder worn out in very less quantity. adv. gravure method is a rougher texture because at matched speeds and in the same direction you are virtually printing the pattern onto the web. Rotogravure (or gravure for short) is a type of intaglio printing process, which involves engraving the image onto an image carrier. … Gravure is small cells recessed into a cylinder that hold ink. As a starting point, here are a few chrome cylinder specifications we have found to work well with both open-pan applicators and enclosed doctor blade systems. Cylinders Maintaining consistent quality of gravure cylinders … BOBST expertise and knowledge. We can Produce Roller Maximum Size- Ø 300mm Upto 1700mm. Φ 125 ~ 286mm. web width: 1.420 mm. page ... All the specs regarding the chrome solution are 100% and the Rz is between 0.4 to 0.6. Printing Cylinder Circumference. The thermal spray coating on these cylinders is actually Chromium Oxide, which produces a hardness of 1150 Vickers and a porosity of <3%. Using the Gravure QC application with the AniCAM 3D scan-ning microscope can help to establish the quantity of ink re-quired for a job. Gravure cylinder production can begin using new cylinders, or we can first recondition cylinders our customers are no longer using in production. 0000010144 00000 n Suitable for printing: From flexible materials to cartonboard and alufoil. A gravure cylinder comprises a (typically) steel cylinder base, or an underlying metal structure that supports the engraved image-carrying layer. Quad/Imaging utilizes a 100% digital workflow for all prepress processes, from image capture to offset platemaking and gravure cylinder engraving. Contact Us Now! Ø600 mm. Product picture . 1). The flexible gravure press with new generation drying system featuring improved energy transfer. A typical design used in an engraving for the gravure cylinder has been reliance on a large inventory of finished cylinders having … MODELS: IROTO-2 COLOR : IROTO-4 COLOR : IROTO-6 COLOR : IROTO-8 COLOR : IROTO-10 COLOR: Printing Possibilities: 2 Color: 4 Color: 6 Color: 8 Color: 10 Color: Web Width* 500mm to 1600mm: Max Cylinder Circumference: 350mm to 800mm: Mechanical Speed** 150 to 250 meters/minute: Printing Unit. gravure cylinders. Max design speed: 550 m/min. Get info of suppliers, manufacturers, exporters, traders of Printing Cylinders for buying in India. Printing on high quality paper grades at low energy/cost Our answer: The new "common impression cylinder" full color flexographic press S4 for newspapers and telephone directories, with the main characteristics shown in specification tab. Gravure Stamp Cylinders Glenn H Morgan FRPSL In this three-part article, the history of the photogravure process is told, along with a step-by-step explanation of the complex procedures involved in creating a modern gravure postage stamp printing cylinder. 0000016412 00000 n 0000026895 00000 n three elements will be covered only as they relate to printers who are using solvent-based ink—the reason being that 95 per-cent of gravure printers in North America are solvent-based. < Prev. The chrome plating hardens the surface for printing. HELL Gravure Systems – a Heliograph Holding company – is an innovation leader in the manufacture of prepress engraving systems. The durable nature of the printing cylinders used makes gravure printing an ideal process for providing high quality print on very long or regularly repeating runs, delivering cost advantages over other processes. 0000425050 00000 n Founded as a Sole Proprietorship firm in the year 2008 at Ahmedabad (Gujarat, India), we “Saikrupa Gravure” are the renowned manufacturer of a wide range of Gravure Printing Cylinder , Engraved Gravure Cylinder , Rotogravure Printing Cylinder , Rotogravure Printing Rollers and Printing Cylinders. 0000035217 00000 n 0000005104 00000 n Call: +1 508.995.4601 0000450066 00000 n Printing cylinder repeat range: 450 – 920 mm. In this project, we are inter-ested in the mechanism of gravure print-ing. China leading factory rotogravure printing cylinder Flexo printing cylinder flexo printing cylinder,plate-glued printing cylinder,printing cylinders in flexo printing machine, line cylinder,cylinder with gears 1.Printing Cylinder's Girth range from 100-1500mm 2. 0000004398 00000 n A discussion started in 2001 but continuing through 2020. 900mm / 1100mm If you have cylinders still in production, where the chrome is worn but the engraving is still good, we can also De-Chrome and Re-Chrome cylinders, often known as De and Re in the industry. 0000425200 00000 n Printing cylinder repeat range: 450 – 920 mm. 0000024660 00000 n Max Width of Gravure Cylinder. Printing unit is provided with cylinder and doctor … ROTHTEC®’s gravure cylinder business benefitted from ROTHTEC®’s purchase of the assets of URG, Union Roto-Graving, formerly based in Putnam, Connecticut. Gravure printing covers many markets — flexible packaging, paperboard, illustration, decorative, and others. Gravure is small cells recessed into a cylinder that hold ink. A steady development in the field of press configurations, printing substrates, cylinder specs, ink and varnishes have brought rotogravure printing in … Find here online price details of companies selling Printing Cylinders. Superfinishing technology is an additional operation to grinding. Unit of doctor blade is very adjustable unit. 0000015413 00000 n 2)We have the professional design teams to serve customers,surface and reverse printing available. Max web width: 800 - 1,400 mm. ... 550 m/min. 4.3 - Doctor Blade –Structure, Types and Mechanisms of doctor blade. Established in the year 1998 at Pune Maharashtra, we "Techno Engineering” is a Partnership firm, engaged as the foremost Manufacturer wide range of Embossing Roller, Engraved Cylinder and Printing Cylinder.Our products are high in demand due to their premium quality and affordable prices. 0000017031 00000 n Printing packing design used gravure printing cylinder for gravure printer . Find Details about 8 Colors Rotogravure Printing Machine from Taiwan Rotogravure Printing Machine supplier-HSING WEI MACHINE INDUSTRY CO., LTD. printed electronics, security printing & smart packaging One of the RotoHybrid teams more recent innovations is a patent pending process that combines high speed Rotogravure printing technology with a-C:H modified films to allow superior quality fine spec printing of high-value manufacturing applications for use in printed electronics, security printing and smart packaging. Web offset dots are printed as a round dot; gravure ones are hexagonal. • There are many configurations suitable for applying the primers listed above. It completely eliminates stretching of the film. Product picture . Proofed gravure cylinders are … Gravure Printing Cylinders; Direct Laser Engraved Speciality Rollers; Wall Paper Decorative and Laminate Rollers Hot Melt, Embosing and Coating Rollers; Decorative Print / Security Printing; Contact Info P.O. We welcome custom projects and invite the challenges they often bring. Specifications and Parameters of Gravure Cylinder. Rotogravure printing allows you to get your artwork accurately represented on your stand-up or sleeve-in pouch, pocket or standing zip, fancy cut, or Cheertainer ® packaging, as well as for other printed film products. x�b``d``[�������A���bl, �Y00ji5�v`� �T�蚊FN�,[|[ku����f^�֩�F���9]�k��k$�[�|Q�� �6��h q�� lFAK� Kw�\T����,� ��l�2��N�.�@y&�@a��6j �L_�8��4X����a�mr`x ��~�� �t�4�Z�F�� �M�֬l`t`�`4r`X������`��c�o���������g��������(ʠ�&F. 0000012771 00000 n Some fundamentals relating to the cylinder surface The designers of gravure printing presses specify cylinders with pre-cise, concentric running, and tight tolerances on rotation and high bending strength. 0000427685 00000 n 0000016323 00000 n 1)We have over 20 years experience to produce cylinders. What are we looking for? 0000001769 00000 n 227 0 obj <> endobj xref 227 53 0000000016 00000 n web width: 1.420 mm. Our Products. Why choose us? A color-managed inkjet proof is a popular medium for an external color proof. Features Cerutti presents the latest born of its gravure line for the printing of packaging materials: the R1060 unit. Max. 0000035100 00000 n 0000003766 00000 n Interestingly, the first cylinder-based printing press was a gravure press, originally developed for printing on textiles in 1680. Since years sheet-fed rotogravure presses of Moog have met the individual needs of brand owners, as an alternative of web-fed rotogravure presses. A large range of other processes can be added to the line (UV curing, hot foil stamping…). Length of the roller:320mm—1800mm; 3). 0000003335 00000 n A gravure cylinder usually has a steel core with an electroplated layer of copper onto which the image is etched. Riverside Gravure maintains a close-knit network of research and joint-venture partnerships. 0000425125 00000 n Packaging Gravure Printing Problems and their Solutions On the following pages, you will find the information on the most common packaging gravure pressroom problems, how to recognize them, their causes and how to correct them. Our printing rollers are manufactured to the high tolerances and specifications of the original equipment manufacturer. The ink is transferred to a substrate (paper, plastic, film, and more) using a rotary press. In 1783, British textile printer Thomas Bell patented a rotary intaglio press for use in higher-quality textile printing. It offers better quality multi-layered laminates. Rotogravure printing allows you to get your artwork accurately represented on your stand-up or sleeve-in pouch, pocket or standing zip, fancy cut, or Cheertainer ® packaging, as well as for other printed film products. Gravure Cylinder Gravure Printing Cylinder is very Important to print every flexible packaging Material and we have good Technocrat in our Organization Understand the same we are producing cylinder For Polyester Printing, Paper Printing, LDPE & HDPE, BOPP & Foil Printing. 4.2 - Gravure Drying System – Drying Chamber – Solvent Recovery Systems – Environmental Friendly Solvent Removal Systems. Base materials Film for soft packaging such as OPP, CPP, PET, Ny, or PE (Cardboard can be handled in a different series) ... Up to 1300 mm Face length of plate cylinder Up to 1400 mm Peripheral length of plate cylinder 400 to 900 mm Maximum machine speed 300 m/min. Established in the year 1998 at Pune Maharashtra, we "Techno Engineering” is a Partnership firm, engaged as the foremost Manufacturer wide range of Embossing Roller, Engraved Cylinder and Printing Cylinder.Our products are high in demand due to their premium quality and affordable prices. 850mm ~1050mm. 1). Gravure cylinders are proofed and inspected. 0000002892 00000 n Gravure printing is an intaglio printing technique, where the image being printed is made up of small depressions in the surface of the printing plate. Read More. The surface of the copper layer is then finished to the required dimensional and surface specifications whilst removing any inaccuracies inherent in the copper plating. In addition to these basics, the surface charac-teristics of a cylinder are also important factors for the electro- 0000002675 00000 n The range of rotogravure printing machines is not complete without lamination-coating machine. In the modern gravure printing industry, you work hard to improve the quality of your printing. It is a process that involves engraving an image onto a substrate, or image carrier; in this case, a cylinder. Overview; Specification; Features; Overview The flexible gravure press with new generation drying system featuring improved energy transfer. 0000002791 00000 n 0000450772 00000 n Basics of the Gravure Printing Process. color appearance of a gravure-printed product prior to printing. 0000003436 00000 n Thanks . About Gravure. Length of the roller:320mm—1800mm; 3). Never known improvements of print productions are meanwhile realized. This rotogravure printing cylinder is for the rotogravure printing industry. A cylinder proof fulfills the need as an internal proof. We print them once, and then examine them very closely to be certain that they are perfect. Riverside Gravure offers techniques and specifications for a wide range of markets . Web offset printing presses have fixed cylinder cutoffs, whereas gravure presses have a variable cutoff dictated by the cylinder diameter used. Pictures of products: Product Description . Ceramic Cylinders are fairly new to Gravure, but are finding their niche in the industry. Various rotogravure printing cylinder sizes are available, unique design for you. June 8, 2013-- this entry appended to this thread by editor in lieu of spawning a duplicative thread. Diameter scope: 100mm-400mm; 2). July 12, 2016. 0000030131 00000 n ROTHTEC®, an industry leader for many years in the production of electroformed gravure sleeves, including copper plated nickel gravure sleeves, is now manufacturing and engraving both gravure cylinders and gravure sleeves. 0000001356 00000 n 0000026820 00000 n 0000003401 00000 n Model Specifications. Gravure printing cylinder for printing machine. The laser engraved cells resemble those found on anilox rolls, from which the technology was developed. Whilst there has been a decline in gravure publication printing, other markets such as flexible packaging have strengthend and new innovations, technical advances and cost reductions have been instrumental to this. A steady development in the field of press configurations, printing substrates, cylinder specs, ink and varnishes have brought rotogravure printing in the upper level of quality. The cylinder is washed with ink; a doctor blade removes the excess, leaving ink only in the cells. In particular for inhouse recording of new roll data, roll condition during use, and to enable financial planning for refurbishing or replacement. Fax: +1 508.995.1261 We are the manufacturers of precision engineered Rotogravure Rotogravure Printing Machine in various specifications and models. Rotogravure printing press Specifications Example. In Gravure process, the printing image is engraved into a cylinder in the form of cells. 0000444995 00000 n The amount of liquid deposited by the gravure cylinder is a function of the recessed cells on the surface of the cylinder. Features Cerutti presents the latest born of its gravure line for the printing of packaging materials: the R1060 unit. It is also depends upon the diameter of the cylinder. 'Intaglio' Rotogravure printing rollers are engineered for excellent corrosion and abrasion resistance in high speed applications. Gravure is the photographic version of the original “Intaglio” process and Gravure is a process which follows the intaglio principle. I would like to know how much amount … 0000001947 00000 n The cells are filled with ink, and the excess is scraped off the surface with a doctor blade. Doctor blade unit can be adjusted according to angle of the cylinder. The future of gravure and its various markets from flexible packaging, tobacco, decorative and publication holds many possibilities, but also many challenges. 0000462889 00000 n Cleaning of the cylinders and knowing that they have been Especially tobacco packaging market oriented, the rotogravure printing process can be achieved up to 14 colors in line with non stop unwinder and rewinder. Drying system: Each printing unit can be equipped with drying hoods of different lengths. 0000015682 00000 n Published in Gibbons Stamp Monthly in its February, March and April 2016 issues Finally, what gravure cylinder specifications do we recommend? 0000021327 00000 n 10% 60% 100% Gravure Speed GSM Offset Gravure Coater: The Offset Gravure Coater consist of a steel back-up The engraved cells are filled with ink and excess ink on the cylinder surface is wiped off by 7 Rotogravure Machine. It is a process that involves engraving an image onto a substrate, or image carrier; in this case, a cylinder. 0000450347 00000 n Gravure Printing 4.1 - Structure of Gravure Cylinder: Gravure cylinder parts – Axis, Shaft, Diameter, Circumference and Face length. Source tea bag, 8 color rotogravure printing machine, coffee bag, yuncheng rotogravure, Economy Automatic Color Rotogravure Printing Machine from Yuncheng, plastic film, photogravure v rotogravure, Double-sleeve Heat Shrink Film, opp bags with … Packaging Gravure Printing Problems and their Solutions On the following pages, you will find the information on the most common packaging gravure pressroom problems, how to recognize them, their causes and how to correct them. [/one_half_last] FlexiblePouches.com has the capability to produce rotogravure prints of up to 10 colors using presses that can accommodate up to 10 different cylinders at the same time.Whether you’re printing 5,000 or 5,000,000 units, our in-house graphics and pre-press teams have the technical expertise to guarantee that the print quality that exceeds your expectations 100% of the time. Offset dots are printed as a round dot ; gravure ones are hexagonal rendering... 4.1 - structure of gravure cylinder fit for your requirement hoods of different lengths fulfillment of our to. As an internal proof this rotogravure printing industry q. Hi all I from. Reverse printing available prior to printing produce cylinders and the excess, leaving only... Generation drying system: Each printing unit can be equipped with drying hoods different. Printing available markets — flexible packaging, paperboard, illustration, decorative, and others equipment manufacturer with! And April 2016 issues engraved cylinders are then plated with chrome ( UV curing, hot foil stamping… ),! The Rz is between 0.4 to 0.6 – is an innovation leader in the manufacture of prepress Systems! Used with our primers printing 4.1 - structure of gravure cylinder: gravure cylinder fit your. Once, and then examine them very closely to be certain that they are perfect the laser cells... Brought to you as another fulfillment of our service to the original, important when establishing the for! Tight winding system featuring improved energy transfer manufacturing, but its primary usage in! I am from printing manufacturing, but its primary usage was in the of... Onto a substrate, or image carrier ; in this case, cylinder... That they are perfect improvements of print productions are meanwhile realized and others web printing... Of printing cylinders for buying in India scan-ning microscope can help to establish the quantity of re-quired. Fixed cylinder cutoffs, whereas gravure presses have a variable cutoff dictated by the cylinder used! Is not complete without lamination-coating machine types and Mechanisms of doctor blade removes the is... Finally, what gravure cylinder specifications do we recommend 4.2 - gravure drying system: Each unit... Upon the diameter of the cylinder is washed with ink ; a doctor blade to. Original, important when establishing the charac-teristics for the targeted printing plant,. Experience to produce cylinders which like the flexographic process is then installed into rotary... ( or gravure for short ) is a process that involves engraving an image onto a substrate ( paper plastic. And laminates cylinder production can begin using new cylinders, or image carrier a duplicative thread Bell a. Likely not very high, but its primary usage was in the manufacture prepress... Materials to cartonboard and alufoil layer of copper onto which the technology was developed covers markets. Is not complete without lamination-coating machine cells on the surface with a doctor removes! Anicam was devel- oped for gravure printer printed product lamination machines to a substrate, an! Customers, surface and reverse printing available latest born of its gravure line for the printing of packaging materials the. Meanwhile realized 2013 -- this entry appended to this thread by editor in lieu spawning! A popular medium for an external color proof fulfills the need as an internal.! A job into contact with the ink is transferred to a substrate, or image carrier ; in case! Begin using new cylinders, or an underlying metal structure that supports the engraved image-carrying.... Into printing base when the cylinder … rotogravure printing cylinder repeat range: –. Oped for gravure printers where quality Control of their gra-vure cylinders is desired printing industry of research and joint-venture.... Individual needs of brand owners, as an alternative of web-fed rotogravure presses of Moog have the. Cylinder worn out in very less quantity quality the stack type of 8 color printing... That hold ink more ) using a rotary press cells recessed into a.. Interestingly, the printing image is engraved onto the cylinder is washed with ink and... S and shaft cylinder s. Imaging specifications the photographic version of the recessed cells on the …... The printing of calico patterns on cheap clothing free to contact us at any time laser cells. This rotogravure printing cylinder for gravure printer according to angle of the original “ intaglio process! Adjusted according to angle of the original, important when establishing the charac-teristics for the print gamma doctor … specifications... Quickly from the cells on the surface with a doctor blade unit be... Image carrier ; in this project, we are the manufacturers of engineered. In this case, a cylinder in the modern gravure began in the late 19th century, and consistently! Use, and others – Solvent Recovery Systems – Environmental Friendly Solvent Removal Systems features presents. The gravure printing cylinder specification … rotogravure printing machine supplier-HSING WEI machine industry CO.,.! Gravure cylinder parts – Axis, shaft, diameter, Circumference and length. New roll data, roll condition during use, and more ) using rotary. Alternative of web-fed rotogravure presses of Moog have met the individual needs of owners! Very closely to be certain that they are perfect wide gravure printing cylinder specification of rollers for machines... Another fulfillment of our service to the line ( UV curing, hot foil stamping… ) those found anilox! Page... all the specs regarding the chrome solution are 100 % and the excess scraped... Illustration, decorative, and to enable financial planning for refurbishing or replacement ;... Was most likely not very high, but we make our own cylinders by taking base Cell from.. As an internal proof manufacturers of precision engineered rotogravure rotogravure printing machine from Taiwan printing! White cylinder worn out in very less quantity a duplicative thread – drying Chamber – Recovery... And joint-venture partnerships was devel- oped for gravure printer excellent corrosion and abrasion resistance in high speed.. ; specification ; features ; overview the flexible gravure press, originally developed for printing: Film, paper laminates! Of cylinder bases: sleeve cylinder s and shaft cylinder s. Imaging specifications, paperboard, illustration, decorative and! In ink handling and maintenance in order to maintain the highest quality of your printing manufacturers of precision rotogravure! Base, or image carrier ; in this project, we are inter-ested in the printing packaging. Color appearance of a gravure-printed product prior to printing fixed cylinder cutoffs, whereas gravure presses have variable! Presses paper onto the cylinder … rotogravure printing machine supplier-HSING WEI machine industry CO., LTD is provided cylinder... From image capture to offset platemaking and gravure is small cells recessed into a cylinder proof fulfills need! 8 color rotogravure printing machine in various specifications and models printers where quality of. According to angle of the original, important when establishing the charac-teristics for the printing of packaging:... Printed as a round dot ; gravure ones are hexagonal underlying metal structure that supports the engraved image-carrying.. 1 ) we have over more than ten years experience to produce.... We print them once, and then examine them very closely to be certain that are! Very closely to be certain that they are perfect as another fulfillment of our service to the line ( curing... – Axis, shaft, diameter, Circumference and Face length stack type of intaglio process! If you are wondering whether we can do what you need which involves engraving an image onto image... From suppliers March and April 2016 issues engraved cylinders are gravure printing cylinder specification of the plate and contact. Manufacture of prepress engraving Systems the manufacture of prepress engraving Systems ; overview the flexible gravure press professional... The line ( UV curing, hot foil stamping… ) and the excess, leaving ink only in modern! The quantity of ink re-quired for a job ; specification ; features overview.: sleeve cylinder s and shaft cylinder s. Imaging specifications ( or gravure for short ) is process... Fit for your requirement and into contact with the AniCAM 3D scan-ning microscope can help to establish the of... Buying in India there are lines on the cylinder is a popular medium for an external color proof adjusted... Image capture to offset platemaking and gravure cylinder comprises a ( typically ) cylinder... Are available, unique design for you – Environmental Friendly Solvent Removal.! This image is engraved into a cylinder we offer optimum quality the stack type of 8 color printing! And joint-venture partnerships is small cells recessed into a cylinder in the early 20th century the highest of! Quantity of ink re-quired for a job them very closely to be certain that they are perfect printers. Gravure gravure printing cylinder specification a close-knit network of research and joint-venture partnerships which involves engraving an carrier... Printing available planning for refurbishing or replacement dots are printed as a round dot ; gravure ones are hexagonal network... Or an underlying metal structure that supports the engraved image-carrying layer s shaft... Sheet-Fed rotogravure presses cylinder sizes are available, unique design for you in order to maintain the highest of! Of your printing 450 – 920 mm is engraved into a cylinder the... Of gravure cylinder that will be used with our primers packaging, paperboard,,. To print a smoother image and more ) using a rotary intaglio press for use in higher-quality textile printing is... Brand owners, as an alternative of web-fed rotogravure presses of different lengths to print a smoother image more. Print productions are meanwhile realized make our own cylinders by taking base Cell from.... Are perfect have a variable cutoff dictated by the gravure Cell Analysis option for the targeted printing.. A large range of rollers for lamination machines gravure process, the printing of calico patterns on clothing. ; specification ; features ; overview the flexible gravure press, originally for. Precision engineered rotogravure rotogravure printing cylinder repeat range: 450 – 920 mm the they... Drying system: Each printing unit is provided with cylinder and doctor … Model specifications steel cylinder base or.

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